Spare Part

Filter Cloths

Monofilament, multifilament, and staple-fiber filter cloths for coal tailings filter presses.

Overview

About this part

Filter cloths form the filtration surface in plate filter presses. Cloth selection balances filtration speed, cake release, filtrate clarity, and cloth life. Coal tailings filtration typically uses monofilament polypropylene cloths, with weave geometry tuned to the particle size distribution of the slurry. Cloth life ends with either fabric wear, persistent blinding that cannot be cleaned, or cake-release failure.

Compatibility

Compatible Equipment

Materials

Material Options

Monofilament polypropylene
Standard for coal tailings. Smooth surface, good cake release.
Multifilament polypropylene
Tighter filtration, slower flux, used when filtrate clarity matters.
Staple-fiber blend
Used when cake adhesion is needed (e.g. very fine cakes that would otherwise fall through).
Polyamide
Higher abrasion and impact resistance, used in heavy-duty filtration.
Specifications

Technical Specifications

Filter Cloths
Specification Value Unit
Cloth Materials Polypropylene (mono, multi), polyamide, staple-fiber blend
Weave Types Plain, satin, twill
Air Permeability 2–100 l/dm²/min @ 200 Pa
Form Factor Plate-and-frame, recessed chamber, membrane
Wear behavior

Wear Factors

  • Particle abrasiveness
  • Cake-discharge mechanism (shaker vs flap)
  • Chemical resistance to slurry pH
  • Operating temperature
  • Frequency of cleaning (high-pressure water, acid wash)
Replacement

Replacement Notes

Cloths are typically replaced together as a set when filtration flux declines below acceptable, or when individual cloths fail and contaminate the filtrate. Cloth changeover is scheduled with major press maintenance shutdowns to minimize impact on plant availability.

Frequently Asked

FAQ

How are filter cloths chosen for coal tailings?

Coal tailings filtration typically uses monofilament polypropylene cloths with a weave open enough to give reasonable flux but closed enough to retain the finest particles. A benchtop filtration test on a representative slurry sample is the most reliable selection method.

What is filter cloth blinding?

Blinding is the progressive plugging of cloth pores by fine particles that lodge in the weave. Mild blinding reduces filtration speed; severe blinding stops filtration entirely. Some blinding can be reversed by high-pressure water washing; deep blinding requires cloth replacement.

How long do filter cloths last on coal tailings?

Cloth life on coal tailings filter presses is typically 4–12 months, depending on cycle count, abrasiveness, and cleaning regime. Operators track filtration cycle time as the leading indicator: when cycle time has lengthened by 30–50% from new-cloth baseline, replacement is due.

Can I clean filter cloths instead of replacing them?

Yes — periodic in-place high-pressure water washing extends cloth life and is part of normal operation. Periodic acid wash or surfactant wash removes scale deposits. However, washing only recovers part of the original flux, and the cloth eventually needs replacement.

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