What this equipment does
Belt cleaners remove material that adheres to the conveyor belt after it discharges, preventing carryback that would otherwise build up on idlers, fall off as spillage along the return run, and shorten belt and component life. A typical coal conveyor uses a primary cleaner at the head pulley face followed by one or more secondary cleaners further along the return. Tensioning systems and blade compound choice are central to performance.
At a Glance
- Equipment Type
- Conveyor belt cleaner
- Material Handled
- Belt carryback (residual coal, fines)
- Capacity Range
- Sized to belt width
Common Applications
- Coal handling conveyors
- Transfer stations
- Underground conveyors
- Stockyard conveyors
Technical Specifications
| Specification | Value | Unit |
|---|---|---|
| Belt Width | 500–2,400 | mm |
| Cleaner Stages | 1–3 per conveyor | |
| Blade Materials | Polyurethane, tungsten carbide, rubber | |
| Tensioning | Spring, pneumatic, or hydraulic | |
| Mounting | Head pulley face, return run |
Selection Factors
- Belt width and speed
- Material moisture (sticky vs free-flowing)
- Acceptable carryback level
- Blade material compatibility with belt cover
- Access for blade replacement
Maintenance and Wear Notes
Belt cleaners require routine tension checks and blade replacement. Worn blades lose contact pressure and stop performing; over-tensioned blades wear belt covers. Most operations track blade hours and replace on a schedule that matches observed wear.