Equipment

Vibrating Screens

Vibrating screens for sizing, dewatering, and media recovery in coal preparation plants and handling circuits.

Overview

What this equipment does

Vibrating screens are used throughout coal preparation and handling for sizing (separating coal into discrete size fractions), dewatering (removing surface moisture from washed product), and dense-medium recovery (separating magnetite from product streams). Screen types include single- and double-deck horizontal screens, banana screens, dewatering screens, sieve bends, and high-frequency fine screens. Selection depends on feed size distribution, required cut size, capacity, and whether the duty is wet or dry.

At a Glance
Equipment Type
Vibrating screen
Material Handled
Raw coal, washed coal, dense medium, slurry
Capacity Range
50–1,500 tph per deck
Where used

Common Applications

Specifications

Technical Specifications

Vibrating Screens
Specification Value Unit
Capacity per Deck 50–1,500 tph
Cut Size 0.5–150 mm
Screen Area 2–24
Drive Type Eccentric shaft or exciter
Screen Media Woven wire, polyurethane, slotted
Inclination Horizontal to 25°
Selection guide

Selection Factors

  • Required cut size and screening efficiency
  • Feed rate and feed size distribution
  • Wet versus dry duty
  • Screen media type (wire vs polyurethane)
  • Available installation space and headroom
  • Drive type (eccentric vs exciter)
Maintenance

Maintenance and Wear Notes

Screen media is the primary wear item; replacement intervals depend on tonnage, particle hardness, and panel material. Polyurethane media generally outlasts wire in abrasive duty but costs more upfront. Other maintenance items include drive bearings, springs, and structural cracking from fatigue.

Frequently Asked

FAQ

What is the difference between a screen and a dewatering screen?

A sizing screen separates particles by size; a dewatering screen removes surface moisture from wet product. Dewatering screens use a flatter slope, fine slot openings, and higher G-forces to drive water through the bed while retaining solids.

When is a banana screen preferred over a horizontal screen?

Banana screens, with their varying-angle deck, accept higher feed rates than equivalent-area horizontal screens because the steep feed end accelerates the bed and thins it, improving efficiency before the deck flattens for accurate sizing.

Polyurethane or wire screen media — which is better for coal?

Polyurethane media offers longer wear life, lower noise, and better blinding resistance for fine cuts. Wire media has higher open area and lower upfront cost, and is preferred for coarse, dry cuts and high-temperature service.

What screen capacity should I specify?

Screen capacity depends on cut size, near-mesh content, open area, and the depth of the bed on the deck. As a starting point, capacity per square meter of deck rises with cut size; the screen supplier sizes the deck against the feed gradation and required efficiency.

Request Quote

Request a quote for Vibrating Screens

Submit your required capacity, material handled, and installation environment for a structured supplier response.